Search
 
Search by year
Search by keyword
Search by sector
Search by category
Find 
Sacmi RSS Feed
Find out how to subscribe to Sacmi RSS feeds
 
3/7/2011
Sacmi: record-beating rapid mould changeover

Previewed at Tecnargilla 2010, drastically reduces size changeover times

Faced with a market that requires ever-greater output flexibility from ceramic manufacturers – in terms of both design and, above all, size, with ever-smaller, differentiated lots and a tendency towards reduced stocks – the ability to carry out fast mould changeovers and thus limit downtimes is now of strategic importance.

While the advent of digital decoration units provided the required flexibility on the design side, there nevertheless remained the rather complex problem of size changeovers, which involves handling an object inside the press that can weigh up to 14 tons. The aim was to reduce task completion times (which can be from over 8 hours for less sophisticated plants to 2 and a half hours where factories have a dedicated mould changeover team) drastically to no more than half an hour.

To achieve this ambitious goal it has been necessary to reduce the duration of each stage, acting on every single aspect of the procedure according to Lean Manufacturing methods: the mould, the press, the filler box and the mould handling systems.
More specifically, the mould has undergone the elimination of those components that slowed down assembly, such as fixing screws (replaced by permanently magnetic plates) and low voltage heating system (replaced by mains voltage to simplify wiring). Lifting and handling of the mould inside the press is now carried out by equipment integrated into the press itself; this greatly reduces mould-machine alignment times. The operator interface has been redesigned to simplify entry of size changeover parameters. All set-up tasks on the powder filler box have been automated to minimise the number of tasks that need to be carried out by the operator and, last but not least, the mould handling carriage has been made more agile, allowing it to be brought alongside the press with greater precision.

First presented at Tecnargilla 2010 - where visitors enjoyed the opportunity to see for themselves, at Sacmi’s experimental department, ‘live’ size changeover demonstrations that took the record-breaking time of less than 30 minutes – the device can be applied on all of the latest-generation presses.

Back

Technology News

 
7/3/2018
Sacmi CHS360, setting the global standard for tall aluminium cap inspection
Another four solutions were recently supplied to wine closure companies in Australia and Chile, with outstanding new machine features ensuring total quality control of such caps  >>

5/24/2018
The Sacmi ATM: 50 years old and going strong
Half a century of honourable service for the ATM35 installed at Marazzi.  >>

4/9/2018
Sacmi, a global partner for sustainable packaging
With the new Sacmi Heroline, manufacturers can make lighter, higher-performing containers while lowering raw material costs, optimising consumption and enhancing logistical efficiency.  >>

3/23/2018
GDA80, the Sacmi-Gaiotto gem leading the way in over 100 production plants worldwide
Since its market launch in 2013, feedback from the field has painted a clear picture: the investment pays for itself after just one year thanks to maintenance and spare parts savings of over 90%  >>

 

This website uses "cookies". If you choose to continue using the website, you are authorising the use of cookies according to our cookie policy. For further information or to deny the use of some cookies, please click here.

accept cookie policy