瓶盖压塑成型设备

萨克米塑料瓶盖连续压塑成型,在饮料行业,萨克米模具生产技术全球领先。
全球市场已安装超过1900台压塑成型设备,每年生产超过10,000个模腔,研发团队开发设计超过600种盖型。
产品设计、模具研发及设备运行测试,全方位打造卓越品质。

参数

  • 产量 高达2000个瓶盖/分钟
  • 直径 达到52mm
  • 重量 低至6g

CCM-连续压塑成型设备

液压式旋转压盖机,采用连续压塑成型工艺,特别适用于热塑成型产品。
经过塑化的物料,定量剪切投入到模腔里,连续循环运行。
压塑成型工艺在全球市场享有盛誉。在饮料行业,一半以上的塑料瓶盖采用压塑工艺生产。

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CCM-连续压塑成型设备

压塑成型的优势:

  • 循环时间短,产量高
  • 能耗低
  • 瓶盖密度高
  • 易于维护保养(无热流道)
  • 颜色更换快
  • 废料少 = 低成本

  • TECNICAL DATA CCM24SB CCM24SF
    Raw material PP - HDPE - LDPE - PS - PET - PC - BIO
    Outer max ø mm 41 41
    Max height mm 25 25
    Number of cavities 24 24
    Max prod.Capacity pcs/minute   600 1000
    Electrical power (up to) kw/kg 0,58 0,40
    Overall dimension mm 6400x2360 7600x2550
    Min cycle time s 2,4 1,44
    Smart Pack / Available

  • TECNICAL DATA   CCM32MC
    Raw material   PP - HDPE - LDPE - PS - PET - PC - BIO
    Outer max ø mm 53
    Max height mm 25
    Number of cavities   32
    Max prod.Capacity pcs/minute 1066
    Electrical power (up to) kw/kg 0,4
    Overall dimension mm 7800x2850
    Min cycle time s 1,8
    Smart Pack   Available

  • TECNICAL DATA   CCM48SD
    Raw material   PP - HDPE - LDPE - PS - PET - PC - BIO
    Outer max ø mm 41
    Max height mm 25
    Number of cavities   48
    Max prod.Capacity pcs/minute 2000
    Electrical power (up to) kw/kg 0,4
    Overall dimension mm 8000x2850
    Min cycle time s 1,44
    Smart Pack   Available

  • TECNICAL DATA   CCM64MC
    Raw material   PP - HDPE - LDPE - PS - PET - PC - BIO
    Outer max ø mm 53
    Max height mm 25
    Number of cavities   64
    Max prod.Capacity pcs/minute 1920
    Electrical power (up to) kw/kg 0,45
    Overall dimension mm 9000x3500
    Min cycle time s 2
    Smart Pack   Available

  • TECNICAL DATA   CCMM32A
    Raw material   PP - HDPE - LDPE - PS - PET - PC - BIO
    Outer max ø mm 60
    Max height mm 45
    Number of cavities   32
    Max prod.Capacity pcs/minute 800
    Electrical power (up to) kw/kg 0,8
    Overall dimension mm 8700x2850
    Min cycle time s 2,4
    Smart Pack   Available

TECHNICAL FEATURES CCM24SB CCM24SF CCM32MC CCM48SD CCM64MC CCMM32A
Raw material PP - HDPE - LDPE - PS - PET - PC - BIO PP - HDPE - LDPE - PS - PET - PC - BIO PP - HDPE - LDPE - PS - PET - PC - BIO PP - HDPE - LDPE - PS - PET - PC - BIO PP - HDPE - LDPE - PS - PET - PC - BIO PP - HDPE - LDPE - PS - PET - PC - BIO
Max Ø (mm) 41 41 53 41 53 60
Max height (mm) 25 25 25 25 25 45
Number of cavities 24 24 32 48 64 32
Max prod. capacity (pcs/minute) 600 1000 1066 2000 1920 800
Electrical power average (kW/Kg) 0.58 0.40 0.40 0.40 0.45 0.8
Overall dimension (mm) 6400x2360 7600x2550 7800x2850 8000x2850 9000x3500 8700x2850
Min cycle time (s) 2.4 1.44 1.8 1.44 2 2.4
Smart Pack / Available Available Available Available Available

视像检测设备

萨克米压塑技术在全球饮料包装业内广受赞誉,塑料瓶盖压塑成型设备可配有视像检测设备和火花测试仪,为生产商监督和管理产品品质,为产品质量提供可靠保障。

视像检测设备

数字化生产

T可转化为利润的数字革新的优势 流程的数字化很方便。萨克米证明了这一点:公司在其 PET 瓶盖和瓶坯生产线中展示了工业 4.0 的主要领域:SMART PACK, HERE, SMART CARE

数字化生产

瓶盖切环与折边

防盗环的重要性使切环设备成为生产线中关键组成部分。
塑料瓶盖与防盗环之间连接桥均可在瓶盖成型或成型后切环阶段生成。
切环参数可根据盖型和客户需要更改,如连接桥数、厚度、断桥拉力等,简单快捷。
盖型成型阶段,有助于塑料瓶盖折边防盗环与容器止退环位置契合。
瓶盖成型后,进行防盗环折边。
萨克米不仅提供切环设备、折边设备,也提供两种工艺同时进行的切环折边设备。

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瓶盖切环与折边

SFM08 / SFM12

Caps scoring & folding system (SFM)

This solution provides both the scoring operation and the folding one in a combined, cost-effective step. The possibility of changing the slitting configuration (number of bridges, thickness of bridges, etc..) has an impact, amongst others, on flexibility and on bridges breaking force, thus fulfilling end users requirements. On the other hand, “flap” or “corrugated” bands in plastic caps help during the capping phase and properly match with the bottle locking ring. Read more

SCM08 / SCM12

Caps scoring system

Closure bridges can be made either directly into the mould during the cap forming phase, or by slitting process in a post molding stage. The possibility of changing the slitting configuration (number of bridges, thickness of bridges, etc..) has an impact, amongst others, on flexibility and on bridges breaking force, thus fulfilling end users requirements Read more

FLM12

Caps folding system

“Flap” bands in plastic caps help during the capping phase and properly match with the bottle locking ring. Such bands need a folding process to be performed after the making of the cap Read more

iSlit™

Tamper-evident band slitting blades

iSlit by SACMI sets a new standard for tamper evident band slitting blades, taking this widely used process to a whole new level Read more

观看视频

视频展示的是一条切环折边生产线,包括视像检测设备。视像检测设备用于监督和控制瓶盖质量,包括检测瓶盖的内部和外部。

观看视频

视频

检查和检测防拆带

PFMC(拉力机 CVS-CUT)对帽盖防拆带执行破坏性检查

视频

PFMC

Checking and inspecting the tamper-evident band

The PFMC performs destructive checks on the cap tamper-evident band.
The pull test measures:
• breaking force of the bridges;
• breaking force of the lugs keeping the cap tethered to the bottle neck.

The machine records the measured values and provides a range of statistics. It can work as either a stand-alone unit or on a production line.
The optional CVS-CUT vision system inspects the tamper-evident band before the destructive test. It features a high-resolution line scan camera ensuring a resolution below 0.01 mm.

加垫设备

为确保碳酸饮料的有效密封和二氧化碳的含量,在盖壳内加入PE/EVA内垫。
为此,萨克米研发了两种独特技术:壳内成型和壳外成型。

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加垫设备
PMV224 lining machine

PMV224

in-shell lining machine

24 punches, productivity up to 1800 closures/min, max closure diameter 33 mm.

PMV230 lining machine

PMV230

in-shell lining machine

30 punches, productivity up to 1200 closures/min, max closure diameter 43 mm.

PMD230 lining machine

PMD230

out-shell lining machine

30 punches, productivity up to 1200 closures/min, max closure diameter 38 mm.

瓶盖组装机

萨克米VELOMAT设计和制造瓶盖组装机。通常采用持续加工的方式,每分钟可组装1500个瓶盖。一般来讲,一个盖子由两个或三个组件组装而成,并配有视像系统用于质量控制。

瓶盖组装机
Continuous Motion Technology Velomat

Continuous Motion Platform

Up to 500 pz/min, with one or more continuous heads.

Rotary index machines

Rotary Index Platform

The Sacmi Velomat Rotary index machine are divided into two families with a production speed up to 150 pieces/min, all machines are equipped with inspection sensors.

EFR (Electric Flexible Rotary) machine

Electronic Flexible Platform

Our Electronic Flexible Platform is divided into two families EFR Electronic Flexible Rotary and EFL Electronic Flexible Linear with a production speed up to 220 pz/min. All changes of positions or paths are carried out on HMI.

彩色数码印刷设备

萨克米瓶盖数码印刷设备针对标准包装整合方案,多种印刷选项,充分开发市场潜能。
该工艺采用高清数字图像,短短几分钟内将图像导入印刷系统,无需格式转换,即可开始新批次生产。

想像无极限

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彩色数码印刷设备

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