IPS 300 - Injection Preform System

With the IPS 300, SACMI has enhanced the preform injection machine range with some cutting-edge technology. This latest solution summarizes the acknowledged advantages of the SACMI IPS range, with a decisive focus on performance, automation and process controls
The goal? To integrate the recognized plus points of the existing models in the range (IPS 220 and IPS 400) with major advances in automation and process control, allowing SACMI to strengthen its market position among both bottlers and converters, who are already valued SACMI partners through their use of cap lines.

ADVANTAGES OF THE IPS 300 INJECTION PRESS

  • PROFITABLE

    An innovative COOL+ post-cooler (internal cooling system) ensures extremely fast lock-to-lock (just 2 seconds) and cycle times, making this machine extremely competitive and profitable.

  • DIGITAL

    A user-friendly HMI simplifies work during start-up and format changeovers.
    Digital control of processes has reached previously unimaginable levels, opening up the industry to IoT scenarios.

     

  • RATIONAL

    Huge flexibility in terms of mold availability: can operate with 24-cavity molds for 48 mm necks, 96-cavity for 30 mm necks and 128-cavity (MHT nano-pitch patent) for 26/22 mm necks.
    Three different plasticizing unit sizes are available: 625 hg/h, 900 kg/h and 1225 kg/h. SACMI Preform Vision System included, for complete cutting-edge process control.

A technological challenge
A NEW PROJECT THAT BEGINS WITH 140 SYSTEMS INSTALLED IN 40 COUNTRIES 

COMPATIBILITY 
IPS 300, maximum freedom of choice in mold management.

FLEXIBILITY AND SUSTAINABILITY 
Flexible and modular, the IPS can mount the type of plasticizing unit that best suits the type of preform to be produced, ensuring the lowest specific energy consumption.

MOLDS 
New range of FLOW+® hot runners for improved process efficiency, control and repeatability. Up to 128 cavities with MHT’s patented nano-pitch solution

PRODUCTIVITY​ 
High performance 2-second lock-to-lock time and new COOL+® post-cooler.

AUTOMATION & AI​ 
The latest IPS generation features automation based on Beckhoff TwinCAT© architecture with EtherCAT© fieldbus.

INTEGRATED VISION SYSTEM 
The PVS156 vision system integrated on the press continuously monitors production quality without interfering with the machine work cycle. It completes inspection of an entire molding in about 5 minutes, running comprehensive checks and reading both weight and cavity number to generate real-time statistical reports.

IPS 300 PREFORM MOLD MATRIX

CAVITIES CAVITY PITCH VERTICAL X HORIZONTAL POST COOLING POSITION MAX NECK MAX LENGTH (mm) MAX WEIGHT (g)
128 45 x 111 3 TBD TBD TBD
96 50 x 120 3 30/25 140 45
72 50 x 140 4 PCO 28 160 60
72 50 x 155 4 30/25 160 60
72 50 x 140 3 38 BERICAP 160 60
48 TBD 3 PFC 43 195 90
32 TBD 3 48 mm 195 135

IPS 300

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